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September 2024

Precision Load Positioning for Aerospace Component Assembly

The VX VARIO variable-speed hoist enabled millimetre-precise positioning of sensitive aerospace components, eliminating mechanical shock and reducing assembly cycle times.

Industry Automotive
Location Europe
Products EUROCHAIN VX VARIO

Overview

Aerospace component assembly demands a level of precision that standard lifting equipment cannot achieve. A specialist manufacturer required a hoist solution capable of handling sensitive structural components with millimetre accuracy and zero mechanical shock.

Verlinde was selected to supply its EUROCHAIN VX VARIO, a variable-speed hoist designed specifically for precision handling applications.

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Challenge

The assembly process involved positioning large, high-value aerospace components into exact tolerances — any mechanical shock or imprecise movement risked costly damage.

Key challenges included: — Need for smooth, stepless speed control from creep speed to full speed — Zero tolerance for mechanical shock during lowering or positioning — Requirement for extremely precise stopping accuracy — Compatibility with the facility's existing overhead structure

Solution

Verlinde supplied the EUROCHAIN VX VARIO, featuring full variable-speed control via integrated inverter technology. This enabled operators to transition seamlessly from high-speed travel to ultra-slow creep speed for final positioning.

The hoist's smooth acceleration and deceleration curves eliminated mechanical shock, while the precise electronic brake system ensured accurate stopping at any point in the load's travel.

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Results

The VX VARIO delivered the precision the assembly process demanded: — Positioning accuracy improved to within ±2 mm — Zero mechanical shock incidents recorded post-installation — Assembly cycle times reduced by an estimated 15% — Operator confidence and ease of use significantly improved

Key Benefits

Variable speed control from creep to full speed

Zero mechanical shock during load positioning

Millimetre-level stopping accuracy

Reduced cycle times and operator fatigue

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Conclusion

The EUROCHAIN VX VARIO proved to be the ideal solution for a demanding precision assembly application, enabling the manufacturer to meet the exacting tolerances of aerospace production without compromise.

Challenges

  • Position sensitive aerospace components with millimetre accuracy
  • Eliminate mechanical shock during load movement
  • Achieve precise, repeatable stopping accuracy
  • Integrate with existing overhead structure

Keys to success

  • EUROCHAIN VX VARIO with full variable-speed inverter control
  • Smooth acceleration and deceleration curves
  • Precision electronic braking system
  • Operator training on variable-speed operation

Results

  • Positioning accuracy within ±2 mm
  • Zero mechanical shock incidents
  • 15% reduction in assembly cycle times
  • Improved operator confidence and control

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